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Preformed Binding Wire Series

(SDB) Component Description

Insulator Top Binding Wire
Preformed Helix (①): Secures the conductor and ground wire.
Sleeve (②): Protects the conductor and ground wire. During installation, the sleeve should first be sleeved onto the conductor.
Identification Tape (③): Indicates the product number and nominal dimensions.
Color Code (④): Used to distinguish the applicable conductor diameter range.

Purpose
The distribution binding wire, made of aluminum - clad steel, is used to fix the conductor in the top groove of a pin - type insulator. Compared with top - clamp insulators or manual binding wires, the distribution binding wire provides a better fixing effect for the conductor.

    Product Features

    ① Compared with manual binding wires, distribution binding wires provide a better fixing effect on conductors. The design of distribution binding wires allows the intact conductor to have a certain degree of controlled movement. Under certain conditions, it can also return the conductor to its original position. The ability of the binding wire to yield and recover under different load conditions is called "resilience" — every distribution binding wire has this characteristic.
    ② Material Strength: The binding wire is made of aluminum - clad steel or aluminum alloy wire, and its material strength is far higher than that of manual binding wires made of soft aluminum.
    ③ Distribution binding wires fit tightly with insulators, enabling them to resist upward loads and prevent conductors from jumping off the insulators.
    ④ For Impact Loads: The elastic binding wire acts as an absorber of impact loads. It reduces the load and holds the conductor securely. For various vibration situations (e.g., low - frequency swaying vibration, high - frequency wind - induced vibration, and swinging), the binding wire will not loosen and will not cause conductor wear.
    ⑤ High Consistency: The precise design makes the binding wire easy to install correctly. The pre - forming technology in the factory enables the binding wire to fit tightly with the conductor and insulator, resulting in strong consistency.
    ⑥ Radio Interference: The Radio Interference Voltage (RIV) characteristics of distribution binding wires are the same as those of corresponding high - quality manual binding wires. During use, preformed binding wires always fit well, and their RIV characteristics are superior to those of loose binding wires.
    ⑦ Dual - Support: In a double - cross - arm structure, when the conductor crosses a road, railway, or at the conductor’s turning point, the dual - support binding wire can securely fix the conductor at the top of the insulator.
    ⑧ Line Angle:
    a) General Guiding Principle: On vertically installed insulators, distribution binding wires usually allow a line angle of less than 10°. When the insulator is installed on an inclined surface at a certain angle to the vertical direction, a larger angle may be allowed (depending on the actual inclined surface of the insulator). Using side binding wires and distribution binding wires on the same structure will also affect the allowable line angle of that structure.b) In general, the conductor should be located in the insulator groove. The maximum actual line angle allowed by the binding wire is related to various limiting factors, such as conductor size, tension, span, sag angle, insulator type and orientation, etc. For more information on the issue of small line angles, please consult the company.

    Selection Table for Preformed Insulator Top Binding Wires

    Preformed Binding Wire Series (2)
    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Color Code Number of Pieces per Set L.J Common Insulation 10KV Thin Insulation 10KV
    DB - 0600 4.83 – 5.46 Blue 2 16 10
    DB - 0601 5.47 – 6.20 Brown 2 16
    DB - 0602 6.21 – 7.04 Orange 2 25
    DB - 0603 7.05 – 8.00 Purple 2 35
    DB - 0604 8.01 – 9.07 Red 2 50
    DB - 0605 9.08 – 10.29 Yellow 2
    DB - 0606 10.3 – 11.66 Blue 2 70
    DB - 0607 11.67 – 13.21 Orange 2 95 10, 16
    DB - 0608 13.22 – 14.94 Red 2 120 25
    DB - 0609 14.95 – 16.89 Purple 2 150 25, 35 35, 50
    DB - 0610 16.9 – 19.18 Brown 2 185, 210 50 70
    DB - 0611 19.2 – 21.79 Red 2 240 70, 95 95, 120
    DB - 0612 21.82 – 24.59 Blue 2 300 120, 150 150, 185
    DB - 0613 24.61 – 27.84 Green 2 400 185 240
    Note: Suitable for right - hand lay bare conductors and insulated conductors.

    Selection Table for Insulator Top Binding Wires

    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Color Code Number of Pieces per Set L.J Common Insulation 10KV Thin Insulation 10KV
    SDB-1000 4.83 – 5.46 Blue 2 16 10
    SDB-1001 5.47 – 6.20 Brown 2 16
    SDB-1002 6.21 – 7.04 Orange 2 25
    SDB-1003 7.05 – 8.00 Purple 2 35
    SDB-1004 8.01 – 9.07 Red 2 50
    SDB-1005 9.08 – 10.29 Yellow 2
    SDB-1006 10.3 – 11.66 Blue 2 70
    SDB-1007 11.67 – 13.21 Orange 2 95 10, 16
    SDB-1008 13.22 – 14.94 Red 2 120 25
    SDB-1009 14.95 – 16.89 Purple 2 150 25, 35 35, 50
    SDB-1010 16.9 – 19.18 Brown 2 185, 210 50 70
    SDB-1011 19.2 – 21.79 Red 2 240 70, 95 95, 120
    SDB-1012 21.82 – 24.59 Blue 2 300 120, 150 150, 185
    SDB-1013 24.61 – 27.84 Green 2 400 185 240
    Note: Suitable for right-hand lay bare conductors and insulated conductors.

    Selection Table for Preformed Insulator Top Binding Wire

    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Lower Limit Upper Limit Color Code Number of Pieces per Set LJ (Bare Conductor) Common Insulation 10KV Thin Insulation 10KV
    SDB-1500 4.83 5.46 Blue 2 16 10
    SDB-1501 5.47 6.2 Brown 2 16
    SDB-1502 6.21 7.04 Orange 2 25
    SDB-1503 7.05 8 Purple 2 35
    SDB-1504 8.01 9.07 Red 2 50
    SDB-1505 9.08 10.29 Yellow 2
    SDB-1506 10.3 11.66 Blue 2 70
    SDB-1507 11.67 13.21 Orange 2 95 10, 16
    SDB-1508 13.22 14.94 Red 2 120 25
    SDB-1509 14.95 16.89 Purple 2 150 25, 35 35, 50
    SDB-1510 16.9 19.18 Brown 2 185, 210 50 70
    SDB-1511 19.2 21.79 Red 2 240 70, 95 95, 120
    SDB-1512 21.82 24.59 Blue 2 300 120, 150 150, 185
    SDB-1513 24.61 27.84 Green 2 400 185 240
    Note: Applicable to right-hand twisted bare conductors and insulated conductors.

    Preformed Insulator Side Binding Wire (SCB)

    Product Picture

    Preformed Binding Wire Series (4)

    Selection Table

    Selection Table for Preformed Insulator Side Binding Wire

    ① Preformed insulator side binding wire, suitable for bare conductors and insulated conductors matched with P-6 type pin insulators (neck diameter φ66).
    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Lower Limit Upper Limit Color Code Number of Pieces per Set LJ (Bare Conductor) Common Insulation 10KV Thin Insulation 10KV
    SCB-0600 4.83 5.46 Blue 3 16 10
    SCB-0601 5.47 6.2 Brown 3 16
    SCB-0602 6.21 7.04 Orange 3 25
    SCB-0603 7.05 8 Purple 3 35
    SCB-0604 8.01 9.07 Red 3 50
    SCB-0605 9.08 10.29 Yellow 3
    SCB-0606 10.3 11.66 Blue 3 70
    SCB-0607 11.67 13.21 Orange 3 95 10、16
    SCB-0608 13.22 14.94 Red 3 120 25
    SCB-0609 14.95 16.89 Purple 3 150 25、35 35、50
    SCB-0610 16.9 19.18 Brown 3 185、210 50 70
    SCB-0611 19.2 21.79 Red 3 240 70、95 95、120
    SCB-0612 21.82 24.59 Blue 4 300 120、150 150、185
    SCB-0613 24.61 27.84 Green 4 400 185 240
    Note: Applicable to right-hand twisted bare conductors and insulated conductors.

    Preformed Insulator Side Binding Wire

    Suitable for bare conductors and insulated conductors matched with P-10 type pin insulators (neck diameter φ74).
    Table G01-5 Selection Table for Preformed Insulator Side Binding Wire
    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Lower Limit Upper Limit Color Code Number of Pieces per Set LJ (Bare Conductor) Common Insulation 10KV Thin Insulation 10KV
    SCB-1000 4.83 5.46 Blue 3 16 10
    SCB-1001 5.47 6.2 Brown 3 16
    SCB-1002 6.21 7.04 Orange 3 25
    SCB-1003 7.05 8 Purple 3 35
    SCB-1004 8.01 9.07 Red 3 50
    SCB-1005 9.08 10.29 Yellow 3
    SCB-1006 10.3 11.66 Blue 3 70
    SCB-1007 11.67 13.21 Orange 3 95 10、16
    SCB-1008 13.22 14.94 Red 3 120 25
    SCB-1009 14.95 16.89 Purple 3 150 25、35 35、50
    SCB-1010 16.9 19.18 Brown 3 185、210 50 70
    SCB-1011 19.2 21.79 Red 3 240 70、95 95、120
    SCB-1012 21.82 24.59 Blue 4 300 120、150 150、185
    SCB-1013 24.61 27.84 Green 4 400 185 240
    Note: Applicable to right-hand twisted bare conductors and insulated conductors.

    Selection Table for Preformed Insulator Side Binding Wire

    Preformed Insulator Side Binding Wire
    Suitable for bare conductors and insulated conductors matched with P-15 type pin insulators (neck diameter φ80).
    Company Product Model Applicable Conductor Diameter Range (mm) Product Parameter Description Applicable International Conductors
    Lower Limit Upper Limit Color Code Number of Pieces per Set LJ (Bare Conductor) Common Insulation 10KV Thin Insulation 10KV
    SCB-1000 4.83 5.46 Blue 3 16 10
    SCB-1001 5.47 6.2 Brown 3 16
    SCB-1002 6.21 7.04 Orange 3 25
    SCB-1003 7.05 8 Purple 3 35
    SCB-1004 8.01 9.07 Red 3 50
    SCB-1005 9.08 10.29 Yellow 3
    SCB-1006 10.3 11.66 Blue 3 70
    SCB-1007 11.67 13.21 Orange 3 95 10、16
    SCB-1008 13.22 14.94 Red 3 120 25
    SCB-1009 14.95 16.89 Purple 3 150 25、35 35、50
    SCB-1010 16.9 19.18 Brown 3 185、210 50 70
    SCB-1011 19.2 21.79 Red 3 240 70、95 95、120
    SCB-1012 21.82 24.59 Blue 4 300 120、150 150、185
    SCB-1013 24.61 27.84 Green 4 400 185 240
    Note: Applicable to right-hand twisted bare conductors and insulated conductors.

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