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Preformed Tension Clamps (SNL)

Utility Model Patent No.: ZL 2012 0507136.3

Preformed tension clamps have various types, including preformed conductor tension clamps, preformed ground wire tension clamps, and preformed tension clamps for pull lines. They can replace NY-type, NLL-type, and N-type clamps (commonly used for fixing conductors on poles/towers in China), as well as F-type and NXG-type clamps applied to OPGW.

The structure of preformed tension clamps is simple: they form a hollow tube via double-helix twisting, with preformed twist loops at the end. When spirally wound around conductors or ground wires, the clamps generate a gripping force, while the twist loops fasten to insulators, poles, towers, or ground anchors. Their unique principle and structure give them distinctive performance and features.

    Features

    High Strength: Each conductor tension clamp has extra pre-twisted length, ensuring the pre-tension strength reaches over 95% of the conductor’s rated breaking force (CU/JS).
    Uniform Stress Distribution: The clamp avoids damaging the conductor and distributes stress evenly, enhancing the conductor’s anti-vibration ability and extending its service life.
    Excellent Corrosion Resistance: The material matches the conductor exactly, ensuring strong corrosion resistance.
    Easy Installation: The clamp can be installed manually on-site quickly and easily, without special tools—one person can complete the process.
    Guaranteed Installation Quality: Installation quality is easy to ensure, with high consistency. No special training is needed, and inspection can be done visually. The appearance is simple and elegant.
    Strong Versatility: Compatible with various metals (see the installation manual for details).
    Sufficient Gripping Force: The clamp has a firm twisted ring, providing enough gripping force for conductors like ACSR (aluminum conductor steel-reinforced), aluminum stranded wires, and aluminum alloy stranded wires. It also supports a wider range of conductor sizes.

    Series Classification

    Preformed Conductor Tension Clamps
    Preformed Ground Wire Tension Clamps
    Preformed Tension Clamps for Pull Lines

    Component Description

    1. Parts Explanation
    ① Semi-twisted loop: A standard design, suitable for small-diameter conductors.
    Twisted loop: For larger-diameter conductors, twisted loops adapt to different hardware types.
    ② Installation mark (color code): Marks the starting point of installation and helps identify the clamp model.
    ③ Label: Diagram for Calculating Pulling Force
    Materials
    The clamps are manufactured from materials such as galvanized steel wires, aluminum-clad steel wires, aluminum alloy wires, and copper-clad steel wires.
    Notes
    The twist direction of SNL tension clamps (for ground wires/conductors) should be consistent. The standard SNL features a right - hand twist; if a left - hand twist is needed, please specify it in advance.
    Due to the clamp’s special structure, each clamp can only be used once after bearing load and must not be reused.
    When selecting or ordering products, the specification and model of the corresponding conductor must be provided.

    HELIFORMED DEAD END CLAMP

    Heliformed dead-ends, manufactured of aluminum covered steel or galvanized steel, is designed for single-pole distribution construction.
    Mechanical strength meets the requirements of primaries, secondaries, and substation feeders.
    Heliformed dead-end is recommended for direct application over plastic jacketed (not fabric covered) conductor.
    Coated dead-ends are also recommended for jacketed conductor. The Heliformed dead-ends is designed to grip the conductor uniformly to prevent distortion of the conductor. It also offers a unique design that eliminates bolts, nuts, washers and other component parts that may become lost or damaged during installation or in service.
    During installation, and at all times, care should be taken to avoid gouging or damaging the coating of the Heliformed dead-end or the conductor itself. Heliformed dead-ends should not be used as tools; for example come-alongs, puling-in grips, etc. Tools are not required nor recommended to install Heliformed dead-ends, except for hot stick applications.
    Safety Considerations
    This product is intended for a single (one-time) use and for the specified application
    This product is intended for use by trained craftspeople only. This product should not be used by anyone who is not familiar with and trained in the use of it.
    When working in the area of energized lines with this product, extra care should be taken to prevent accidental electrical contact.
    For proper performance and personal safety be sure to select the proper size with preformed Armor Rods and clamps according the conductors size before application.
    Dead ends are precision devices. To insure proper performance, they should be stored in cartons under cover and handled carefully.
    The Dead ends are simple installation, except the need the screwdriver to seperate the conductor ends, usually needn't any other tools, just install by hand.
    catalogue number Conductors GB/T1179-83 LGJ/LGJF Section(mm²) O.D(mm) Length Pieces
    LNL-16/3 45658 45732 5.55 444 3
    LNL-25/4 45772 45772 6.86 546 3
    LNL-35/6 12936 12936 8.18 622 3
    LNL-50/8 18476 18476 9.6 685 3
    LNL-70/10 25842 25842 11.4 738 3
    LNL-95/15 95/15 95/15 13.61 876 4
    LNL-95/20 95/20 95/20 13.87 876 4
    LNL-120/7 120/7 120/7 14.5 876 4
    LNL-120/20 120/20 120/20 15.07 889 4
    LNL-120/25 120/25 120/25 15.74 889 4
    LNL-150/8 150/8 150/8 16 889 4
    LNL-150/20 150/20 150/20 16.87 1016 5
    LNL-150/25 150/28 150/28 17.1 1016 5
    LNL-150/35 150/35 150/35 17.6 1016 5
    LNL-185/10 185/10 185/10 18 1016 5
    LNL-185/25 185/25 185/25 18.88 1155 6
    LNL-185/30 185/30 185/30 19.9 1155 6
    LNL-185/45 185/45 185/45 19.6 1155 6
    LNL-210/10 210/10 210/10 19.6 1155 6
    LNL-210/25 210/25 210/25 19.98 1155 6
    LNL-210/35 210/35 210/35 20.88 1155 6
    LNL-210/50 210/50 210/50 20.38 1155 6
    LNL-240/30 240/30 240/30 21.6 1270 8
    LNL-240/40 240/40 240/40 21.66 1270 8
    LNL-300/15 300/15 300/15 23.04 1270 8
    LNL-300/20 300/20 300/20 23.43 1270 8
    LNL-300/25 300/25 300/25 23.76 1442 10
    LNL-300/40 300/40 300/40 26.94 1442 10
    LNL-300/50 300/50 300/50 24.26 1442 10
    catalogue number conductor LJ GB/T1179-1983 Length (mm) color code
    Section(mm虏) O.D(mm)
    LNL-16/LJ 16 4.62-5.16 406 blue
    LNL-25/LJ 25 5.8-6.53 444 orange
    LNL-35/LJ 35 7.35-8.26 622 red
    LNL-50/LJ 50 8.27-9.25 685 green
    LNL-70/LJ 70 10.4-11.28 736 blue
    LNL-95/LJ 95 11.69-13.11 800 orange
    LNL-120/LJ 120 13.12-14.66 876 red
    LNL-150/LJ 150 14.67-16.59 889 black
    LNL-185/LJ 185 16.6-18.77 1016 green
    LNL-210/LJ 210 16.6-18.77 1016 green
    LNL-240/LJ 240 18.78-21.26 1155 orange
    LNL-300/LJ 300 21.27-24.05 1270 blue
    LNL-400/LJ 400 24.06-27.2 1422 brown
    LNL-500/LJ 500 27.21-30.78 1651 orange

    10kV Insulated Conductor Preformed Tension Clamp Selection Table

    Company product modal Industry Sta ndard Model Applicable Conductor Diameter Range (mm) Applicable Conductor Model s for ≤1kV (GB12527-90) Reference Length (mm) Color Code Optional Fittings
    Min Max
    LNL-10/JY-10KV 10.4 11.68 10 740 Blue STC-05-B
    LNL-16/JY-10KV 11.69 13.11 16 790 Orange
    LNL-25/JY-10KV 13.12 14.66 25 860 Purple
    LNL-35/JY-10KV NL-35/Jy 14.67 16.59 35 690 Blue
    LNL-50/JY-10KV NL-50/Jy 50 889
    LNL-70/JY-10KV NL-70/Jy 16.60 18.77 70 Red
    LNL-95/JY-10KV NL-95/Jy 18.78 21.26 95 980 Brown
    LNL-120/JY-10KV NL-120/Jy 120 980 STC-07-B
    LNL-150/JY-10KV NL-150/Jy 21.27 24.05 150 Green
    LNL-185/JY-10KV NL-185/Jy 24.06 27.20 185 1016 Black STC-10-B
    LNL-240/JY-10KV NL-240/Jy 240
    LNL-300/JY-10KV NL-300/Jy 27.21 30.78 300 Purple
    preformed armor rods-1 (1)
    preformed armor rods-1 (2)
    preformed armor rods-1 (3)
    preformed armor rods-1 (4)
    preformed armor rods-1 (5)
    High-quality conductive grease that is compatible with the wire.
    ③ It is allowed to make lap joints on the wire connecting strands. Before installing the lap joint clips, the wires must be thoroughly polished and coated with conductive grease. At the same time, the outer surface of the connecting strands must also be thoroughly polished to remove any possible oxide layer and adhesive. The lap joint area of the connecting strands also needs to be coated with conductive grease.
    When the midpoint of the connecting strand is aligned with the damaged point on the wire during installation, the distance between the tail end of the connecting strand and the tail end of the already installed preformed wire guards or preformed short wire guards should not be less than 152 mm. This kind of connecting strand can only be used when the damaged point of the wire is at the support point or beyond the nearest damaged point, and the above-mentioned maintenance functions of the connecting strand can be exerted.

    Preformed Ground Wire Tension Clamp Selection Table for Steel Strand

    Company product modal Industry Sta ndard Model Applicable Conductor Diameter Range (mm) Applicable Conductor Types YB/T 5004-1993 (mm²) Reference Clamp Length (mm) Clamp Weight (kg) Color Code
    LNL-25G NL-25G 6.60 25 635 0.22 Yellow
    LNL-30G 6.90 30 680 0.25 Purple
    LNL-35G NL-35G 7.80 35 711 0.30 Black
    LNL-45G 8.70 45 760 0.40 Blue
    LNL-50G NL-50G 9.00 50 901 0.53 Orange
    LNL-55G 9.60 55 920 0.55 Red
    LNL-60G 10.00 60 950 0.65 Purple
    LNL-65G 10.50 65 980 0.67 Blue
    LNL-70G NL-70G 11.00 70 1016 0.82 Green
    LNL-80G 11.40 80 1170 0.96 Black
    LNL-90G 12.00 90 1180 1.30 Red
    LNL-95G NL-95G 12.50 95 1333 1.50 Orange
    LNL-100G NL-100G 13.00 100 1333 1.50 Yellow
    LNL-120G NL-120G 14.00 120 1460 2.22 Yellow

    Pole Guy Wire Clamp(SDL)

    Serial Number Product Specifications Product Structure Product Length (mm) Color Code
    1 LDL-7/2.4 7/2.403 2290 Black
    2 LDL-7/2.65 7/2.65 2290 Brown
    3 LDL-7/2.92 7/2.92 2290 Red
    4 LDL-7/3.25 7/3.25 2290 Black
    5 LDL-7/3.27 7/3.27 2290 Black
    6 LDL-7/3.35 7/3.35 2290 Blue
    7 LDL-7/3.36 7/3.56 2290 Brown
    8 LDL-7/4.0 7/4.0 2290 Green
    9 LDL-19/2.65 19/2.65 2290 Orange
    10 LDL-19/3.25 19/3.25 2290 Brown
    preformed armor rods-2 (1)
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    Preformed Guy Wire Tension Clamp Selection Table for Aluminum-Clad Steel Strand

    Company Product Model Industry Standard Model Applicable Conductor Diameter Range (mm) Clamp Length (mm) Color Code
    Minimum Outer Diameter Maximum Outer Diameter
    LNL-0460LB - 4.42 4.6 420 Orange
    LNL-0585LB - 5.56 5.85 500 Green
    LNL-0600LB - 5.86 6.00 500 Orange
    LNL-0628LB - 6.01 6.28 520 Yellow
    LNL-0656LB - 6.29 6.56 520 Black
    LNL-0684LB - 6.57 6.84 540 Red
    LNL-0712LB - 6.85 7.12 570 Blue
    LNL-05740LB - 7.13 7.40 570 Green
    LNL-0767LB - 7.41 7.67 580 Yellow
    LNL-0795LB - 7.68 7.95 650 Black
    LNL-0823LB - 7.96 8.23 650 Red
    LNL-0854LB - 8.24 8.54 720 Green
    LNL-0869LB - 8.55 8.69 725 Orange
    LNL-05902LB - 8.70 9.02 775 Yellow
    LNL-0925LB - 9.03 9.25 770 Blue
    LNL-0963LB - 9.26 9.63 800 Red
    LNL-1001LB - 9.64 10.01 840 Orange
    LNL-1039LB - 10.02 10.39 850 Yellow
    LNL-1082LB - 10.40 10.82 900 Black
    LNL-1123LB - 10.83 11.23 940 Green
    LNL-1166LB - 11.24 11.66 950 Yellow
    LNL-1204LB - 11.67 12.04 980 Red
    LNL-1255LB - 12.05 12.55 1080 Blue
    LNL-1308LB - 12.56 13.08 1190 Green
    LNL-1361LB 70/40 13.09 13.61 1220 Red
    LNL-1410LB - 13.62 14.10 1250 Yellow
    LNL-1448LB - 14.11 14.48 1270 Blue
    LNL-1501LB - 14.19 15.01 1270 Orange
    LNL-1554LB - 15.02 15.54 1370 Green
    LNL-1613LB 95/55 15.55 16.13 1420 Yellow
    LNL-1679LB - 16.14 13.79 1500 Black
    LNL-10742LB - 16.80 17.42 1530 Blue
    LNL-1808LB 120/7 17.43 18.08 1570 Red
    LNL-1882LB - 18.09 18.82 Black
    LNL-1961LB 18.83 19.61 1780 Purple

    Preformed Safety Backup Clamp (SDG)

    Model Cross-section (mm²) Outer Diameter of Conductor (∅mm) Length (mm) Number of Strands Weight (GK) Remarks (Filler Strip)
    LDG-9/20 NL-50-900 7.8 900 5 0.76 7.8-800
    LDG-120/25 NL-50-1100 9 880 5 0.76 9.0-800
    LDG-150/20 NL-70-1400 10.8 1200 5 1.17 10.8-1050
    LDG-185/50 NL-80-1300 11.8 1350 5 1.3 11.8-1150
    LDG-240/30 NL-100-1600 13 1620 5 2.56 13.0-1500
    LDG-300/40 NL-120-1800 14 1750 5 2.94 14.0-1600
    LDG-400/35 NL-185-1900 17.5 1950 5 3.9 17.5-1720
    LDG-500/35 NL-230-2180 19.6 2150 6 4.78 19.6-1900
    LDG-630/45 NL-340-2670 24 2650 7 7.54 24.0-2400

    Safety Backup Clamp Current Shunt

    Model Cross-section (mm²) Outer Diameter of Conductor (mm) Length (mm) Number of Strands Weight (GK) Remarks
    LDG-9/20 CS-9/20 Φ13.79–Φ14.1 1480 12 0.63 4–3
    LDG-120/25 CS-120/25 Φ15.42–Φ15.74 1550 12 0.82 4–3
    LDG-150/20 CS-150/20 Φ16.5–Φ17.0 1800 12 1.21 4–3
    LDG-185/30 CS-185/30 Φ18.59–Φ19.79 2000 12 1.81 4–3
    LDG-240/30 CS-240/30 Φ21.48–Φ22.09 2200 12 2.36 4–3
    LDG-300/40 CS-300/40 Φ23.6–Φ24.6 2600 12 3.82 4–3
    LDG-400/35 CS-400/35 Φ26.43–Φ27.29 2800 12 4.5 4–3
    LDG-500/35 CS-500/35 Φ30.00 2900 12 6.1 4–3
    LDG-630/45 CS-630/45 Φ33.60 3300 12 7.59 4–3

    Safety Backup Clamp Reinforced Splice Strip

    Model Cross-section (mm²) Outer Diameter of Conductor (mm) Length (mm) Number of Strands Weight (GK) Remarks
    LDG-9/20 LS-9/20 Φ13.79–Φ14.1 1900 12 0.83 4–3
    LDG-120/25 LS-120/25 Φ15.42–Φ15.74 2100 12 1.07 4–3
    LDG-150/20 LS-150/20 Φ16.5–Φ17.0 2500 12 1.65 4–3
    LDG-185/30 LS-185/30 Φ18.59–Φ19.79 2500 12 2.24 4–3
    LDG-240/30 LS-240/30 Φ21.48–Φ22.09 2900 12 3.06 4–3
    LDG-300/40 LS-300/40 Φ23.6–Φ24.6 3450 12 5.1 4–3
    LDG-400/35 LS-400/35 Φ26.43–Φ27.29 4000 12 6.5 4–3
    LDG-500/35 LS-500/35 Φ30.00 4450 12 9.4 4–3
    LDG-630/45 LS-630/45 Φ33.60 5500 12 12.65 4–3
    preformed armor rods-3 (1)
    preformed armor rods-3 (2)
    preformed armor rods-3 (3)
    preformed armor rods-3 (4)
    preformed armor rods-3 (5)

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